We have a special infrastructure for fabrication of Single / Double Jacket Rolls in Mirror Finish / Matt Finish for various applications ranging from Heating / Cooling / Coating / Lamination / Calendaring Etc.

 

Our Roll Manufacturing process has the following features:

 

Uniform temperature gradient across the roll : For heating/ Cooling Rolls our special internal construction ensures very low temperature gradient across the entire barrel length of the Roll, resulting in uniform quality and thickness of sheet/film passing between the Rolls.

 

Hard Chrome Plating : We have over 40 years experience coupled with technology from German consultant, to deliver you the best quality Hard Chrome Plating, of 62-65 HRC hardness & good corrosion resistance.

 

Roll Surface Hardening : Using specialized techniques we produce a roll with a shell hardenss of 60 HRC & shell depth of 8 mm.

 

Grinding : We grind your Rolls on precision German machines to produce geometric tolerances in the range of 3-5 microns.

 

Matt Finish : We can produce different surface roughness values (Ra Values ranging from1-4 microns) in dull/ bright finish, using different parameters in Sand Blasting.

 

Mirror Finish : Using specialized German Machine we can produce high gloss (lusture) mirror finish of Ra value 0.005 microns.

 

Embossing : We can produce different embossed finishes on the Roll surface ranging from Knurled/ Diamond Etc.

 

Dynamic Balancing : We use special manufacturing techniques to ensure that the fabricated Rolls are dynamically balanced to close tolerances, resulting in vibration free running.